Services
Automation That Pays for Itself
I help Brevard County manufacturers eliminate waste, reduce downtime, and get more output from the team they already have — from the factory floor to the front office.
Sound Familiar?
Most shops I work with have the same three problems.
Your best operator is a bottleneck
You can't clone your top machinist — but you can automate the repetitive work that keeps them from the jobs only they can do.
You're paying people to babysit machines
Manual monitoring, manual data entry, manual inspection. Every hour spent watching a machine run is an hour not spent on skilled work.
Every quote takes hours and you're still losing bids
Excel-based quoting, paper compliance docs, production data on whiteboards. The shops winning contracts have systems that move faster.
The Sully Full-Stack Process
Five phases. 90 days. Your operation transformed.
Audit
Week 1–2Walk your floor. Map every process — mechanical and digital. Identify bottlenecks, measure waste, project ROI.
Design
Week 3–5SolidWorks models, dashboard wireframes, agent specs, data schemas. You approve everything before a single line of code is written.
Build
Week 6–10Mechanical build, PLC programming, dashboard development, agent setup, data pipelines. Everything bench-tested before it touches your floor.
Install
Week 11–12On-site installation with minimal disruption. Software deployed, agents connected, integrations verified, safety checks passed.
Train & Monitor
Week 13+Your team trained on every system. Documentation so anyone can run it. 6 months of remote monitoring included.
20% efficiency gain in 90 days
or I keep working until you get it. No extra charge.
How It Works
Every engagement starts with the audit. From there, we go as deep as your operation needs.
Free Assessment Tools
$0Start here. No commitment. Use our ROI calculator, download the bottleneck checklist, or read the automation readiness guide.
- ✓Automation ROI Calculator
- ✓Bottleneck Audit Checklist (PDF)
- ✓"5 Signs Your Shop Needs Automation" guide
Timeline: Immediate
Automation Audit
$500I come to your shop. Walk the floor. Map every process — mechanical and digital. You get a written report with prioritized recommendations and projected ROI for each opportunity.
- ✓On-site mechanical process assessment
- ✓Digital workflow and data system mapping
- ✓Written report with prioritized automation opportunities
- ✓ROI projections for each recommendation
- ✓Delivered within 48 hours
Timeline: 1 week
Guarantee: If the audit doesn't surface at least one opportunity worth 10x the audit cost, full refund.
Automation Pilot
$15,000 – $25,000Pick the highest-ROI opportunity from the audit. We build it, test it, prove it works. One process, one clear win — no commitment beyond the pilot.
- ✓Single-process automation from any service category
- ✓Design, build, deploy, and documentation
- ✓30-day post-launch support
- ✓Measurable results within 60 days
Timeline: 4–6 weeks
Guarantee: Measurable throughput or efficiency improvement within 60 days.
Full-Stack Automation Package
$40,000 – $75,000The full package. Every system connected. Every process optimized. Your shop running like a machine that runs machines — from the factory floor to the front office.
- ✓Multi-process automation across factory floor and business operations
- ✓Custom production dashboard with real-time metrics
- ✓AI agent setup (quoting, compliance, reporting)
- ✓Business workflow automation (3+ workflows)
- ✓Custom data system design and integration
- ✓Installation, commissioning, and safety verification
- ✓Employee training (5 people, 3 days)
- ✓6-month remote monitoring
- ✓Complete documentation and runbooks
Timeline: 90 days
Guarantee: 20% efficiency gain within 90 days — or I keep working until you get it. No extra charge.
Ongoing Partnership
Monthly Retainer
$3,000 – $8,000/moI stay on as your automation partner. Monthly optimization, new integrations, agent tuning, and feature expansion. Your systems keep getting better.
Embedded Automation Partner
$10,000 – $15,000/moDedicated automation partner embedded in your operation. Continuous improvement across all systems, new process development as you grow, staff training and mentoring.
Why Shops Trust Me
One engineer handles the entire stack — mechanical, electrical, controls, software, and AI.
Typical integrator
6–12 months
Sully's Engineering
90 days
67 skills across 6 engineering categories
7+ years designing and commissioning custom machines
15+ custom machines built and deployed
Named inventor on provisional patents
Fanuc robotics, PLC programming, machine vision
Built a 16,000-line custom dashboard from scratch
4 autonomous AI agents running production workflows
CSWA certified — SolidWorks mechanical design
I take on one full integration per month.
That's not a marketing trick — it's math. A proper automation project needs my full attention, and I won't split focus between two shops.
Common Questions
Why is this faster than a typical integrator?+
What does the guarantee actually mean?+
Can we start with a pilot instead of the full package?+
What industries have you worked in?+
Do I need to buy new equipment?+
What happens after the engagement ends?+
Ready to see what your shop looks like automated?
Everything starts with a $500 audit. I walk your floor, map your processes, and show you exactly where the biggest wins are.