Services
I help Brevard County manufacturers eliminate waste, reduce downtime, and get more output from the team they already have — from the factory floor to the front office.
Most shops I work with have the same three problems.
Your best operator is a bottleneck
You can't clone your top machinist — but you can automate the repetitive work that keeps them from the jobs only they can do.
Your skilled team is tied up watching machines
Manual monitoring, manual data entry, manual inspection. Every hour spent watching a machine is an hour your team isn't doing the skilled work they were hired for.
Every quote takes hours and you're still losing bids
Excel-based quoting, paper compliance docs, production data on whiteboards. The shops winning contracts have systems that move faster.
Compliance paperwork takes days, not minutes
Your best people are filling out AS9102 forms and chasing material certs instead of making parts. Every audit is a scramble.
Hot jobs blow up your schedule every week
No capacity planning, no lead time visibility. A rush job walks in and your whole week falls apart.
Your data lives in 3 systems that don't talk to each other
CNC data, inventory, and customer info are all disconnected. Nobody has a single source of truth.
Five phases. 90 days. Your operation transformed.
Audit
Week 1–2Walk your floor. Map every process — mechanical and digital. Identify bottlenecks, measure waste, project ROI.
Design
Week 3–5SolidWorks models, dashboard wireframes, agent specs, data schemas. You approve everything before a single line of code is written.
Build
Week 6–10Mechanical build, PLC programming, dashboard development, agent setup, data pipelines. Everything bench-tested before it touches your floor.
Install
Week 11–12On-site installation with minimal disruption. Software deployed, agents connected, integrations verified, safety checks passed.
Train & Monitor
Week 13+Your team trained on every system. Documentation so anyone can run it. 6 months of remote monitoring included.
20% efficiency gain in 90 days — defined before we start
We agree on the specific metric (OEE, throughput, labor hours) before signing. If you don't hit 20% improvement within 90 days of go-live, I provide up to 60 hours of additional optimization at no charge.
This guarantee requires a designated point of contact, operator availability for training, and data access within 5 business days of each request.
Every engagement starts with the audit. From there, you choose your path.
Free Assessment Tools
$0Start here. No commitment. Use our ROI calculator, download the bottleneck checklist, or read the automation readiness guide.
- ✓Automation ROI Calculator
- ✓Bottleneck Audit Checklist (PDF)
- ✓"5 Signs Your Shop Needs Automation" guide
Timeline: Immediate
Automation Audit
FreeI come to your shop. Walk the floor. Map every process — mechanical and digital. You get a written report with prioritized recommendations and projected ROI for each opportunity.
- ✓On-site mechanical process assessment
- ✓Digital workflow and data system mapping
- ✓Written report with prioritized automation opportunities
- ✓ROI projections for each recommendation
- ✓Delivered within 48 hours
- ✓Covers 8 areas: quoting, production visibility, quality & compliance, business workflows, documentation, inventory, scheduling, and data integration
Timeline: 1 week
Guarantee: If I can't identify at least 3 practical improvements with estimated ROI, no obligation whatsoever.
After the audit
Choose Your Path
Build & Learn AI Bootcamp
Your team builds real automations on their own processes — not a lecture, a bootcamp. 4-6 weeks, hands-on, deployed by Demo Day.
Your team builds it. They own it.
4-6 weeks · $1,500 – $4,000
Launch partner pricing — limited spots
Guarantee: 3 working automations deployed by your team in 6 weeks — or 2 extra weeks of sessions free.
Pilots
Connor designs, builds, and deploys automation on your highest-impact process. Pick the office (Business AI) or the floor (Factory Floor) — or both.
Business AI Pilot
$2,500 – $5,000
2-4 weeks
Factory Floor Pilot
$5,000 – $12,000
4-8 weeks
Guarantee: 3 automated workflows live within 30 days — or up to 15 additional days of buildout at no charge.
| Build & Learn | Pilot | |
|---|---|---|
| Model | Done-with-you | Done-for-you |
| Who builds | Your team | Connor |
| Timeline | 4-6 weeks | 2-8 weeks |
| Price | $1.5K–$4K | $2.5K–$12K |
| Outcome | Team skills + 3 automations | 1 deployed system |
| Best for | Capability gap | Immediate need |
Both paths lead here
Full-Stack Automation Package
$15,000 – $30,000The full package. Every system connected. Every process optimized. Your shop running like a machine that runs machines — from the factory floor to the front office.
- ✓Multi-process automation across factory floor and business operations
- ✓Custom production dashboard with real-time metrics
- ✓AI agent setup (quoting, compliance, reporting)
- ✓Business workflow automation (3+ workflows)
- ✓Custom data system design and integration
- ✓Installation, commissioning, and safety verification
- ✓Employee training (5 people, 3 days)
- ✓6-month remote monitoring
- ✓Complete documentation and runbooks
Timeline: 90 days
Guarantee: We agree on the specific metric before signing. 20% improvement within 90 days of go-live — or up to 60 hours of additional optimization at no charge.
Requires a designated point of contact, operator availability for training, and data access within 5 business days of each request.
Ongoing Partnership
Monthly Retainer
$1,000 – $2,500/moI stay on as your automation partner. Monthly optimization, new integrations, agent refinement, and feature expansion. Your systems keep getting better.
One engineer handles the entire stack — mechanical, electrical, controls, software, and AI.
Typical integrator
6–12 months
Sully's Engineering
90 days
67 skills across 6 engineering categories
7+ years designing and commissioning custom machines
15+ custom machines built and deployed
Named inventor on provisional patents
Fanuc robotics, PLC programming, machine vision
Built a 16,000-line custom dashboard from scratch
4 autonomous AI agents running production workflows
CSWA certified — SolidWorks mechanical design
I take on one full integration per month.
That's not a marketing trick — it's math. A proper automation project needs my full attention, and I won't split focus between two shops.
Deep dives on the five things shops ask for most.
Why is this faster than a typical integrator?+
What does the guarantee actually mean?+
Can we start with a pilot instead of the full package?+
What industries have you worked in?+
Do I need to buy new equipment?+
What happens after the engagement ends?+
What kind of ROI should I expect?+
Does the AI work without internet or cloud access?+
What's the difference between Build & Learn and a Pilot?+
Ready to see what your shop looks like automated?
Everything starts with a free audit. I walk your floor, map your processes, and show you exactly where the biggest wins are.